PCB Design & Fabrication Services
Our team of seasoned engineers specializes in comprehensive PCB design and layout services, with deep expertise in rigid, flex, rigid-flex, and high-mix board configurations. Leveraging advanced tools such as Altium Designer and other industry-leading ECAD platforms, we design multilayer, high-density interconnect (HDI) PCBs that adhere to the most stringent IPC-2221 and IPC-2223 standards for generic and flex-rigid PCB design. Our designs are engineered for high reliability and compliance with the evolving demands of cutting-edge technologies across various sectors.
- Our capabilities support a wide range of production volumes, from prototyping to full-scale manufacturing, optimized for applications in telecommunications, consumer electronics, medical devices, automotive, aerospace, and industrial systems. We design PCBs to meet exacting requirements for high-speed signal integrity (IPC-6012 Class 3), controlled impedance, and thermal management, ensuring long-term reliability and performance. Whether working with dense BGA (ball grid array) placements or addressing space constraints, our designs achieve optimal electrical and mechanical integrity.
- We also focus on material selection, impedance control, and stack-up optimization for advanced boards. This includes flex and rigid-flex PCBs built to IPC-6013 standards, ensuring durability and flexibility in dynamic environments. Our solutions feature controlled flex regions, with designs optimized for high-performance systems that require rigid-flex integration. These configurations provide superior mechanical resilience, environmental stress resistance, and long-term reliability in industries where performance is non-negotiable.
Through-Hole PCB Assembly
We provide specialized through-hole PCB assembly services, ensuring secure, durable component mounting for high-reliability applications. Our skilled team follows IPC-A-610 Class 2 and Class 3 standards, ensuring precise component insertion, soldering, and inspection processes that meet the most rigorous quality, reliability, and performance requirements. We use advanced wave soldering and selective soldering techniques to ensure optimal solder joints, minimizing the risk of cold soldering or insufficient bonding. This assembly process is ideal for applications requiring strong mechanical bonds, superior vibration resistance, and environmental durability, such as in aerospace, industrial, medical, and automotive sectors. Each assembly undergoes thorough testing to verify compliance with IPC J-STD-001 standards, guaranteeing reliability even in the harshest operating conditions. Trust us to deliver assemblies that offer the highest level of mechanical integrity, electrical performance, and long-term reliability.
Prototyping PCB Assembly Service
We provide high-precision PCB assembly services as part of our comprehensive prototyping process, ensuring that your product concepts are rigorously tested and validated before advancing to full-scale production. Leveraging our expertise in IPC-A-610 Class 2 & 3 standards, our team guarantees superior quality in both assembly and soldering, delivering reliable prototypes that meet your design specifications and performance requirements. Our state-of-the-art assembly process enables the rapid iteration of prototypes, allowing for early detection and resolution of potential design, material, or performance issues. This proactive approach minimizes the risk of costly changes later in the product lifecycle, ensuring your designs are fully optimized for manufacturability and scalability. With our services, you can seamlessly transition from concept to production with confidence, knowing your prototype is built to industry-leading standards for quality and reliability.
SMT Stencils & Printing Support Blocks
We provide cutting-edge SMT stencils and precision-engineered Printing Support Blocks designed to elevate the efficiency and accuracy of your surface mount technology (SMT) processes. Our stencils are developed using the latest innovations in laser-cutting, nano-coating, and step-stencil technology, which allow for optimal solder paste deposition, superior fine-pitch printing, and controlled paste volume, even for high-density and complex PCB layouts. Our nano-coated stencils offer enhanced solder release properties, significantly reducing the risk of paste sticking and improving print consistency, particularly for small apertures and challenging components. Additionally, our step-stencil designs ensure uniform solder paste application across varying component heights, enabling multi-level printing for advanced assemblies with mixed components. Paired with our high-precision support blocks, we ensure secure PCB alignment and stability during printing, minimizing errors and misalignment. Trust our innovative solutions to optimize your SMT process, enhance assembly quality, reduce rework, and streamline your production workflow, all while adhering to the highest industry standards.
Precision Cable & Wire Harness Assembly Services
At the heart of our operation is the commitment to delivering high-performance, precision-crafted cable and wire harness assemblies. Designed to meet the most demanding specifications, our assemblies offer unparalleled reliability, optimized wiring layouts, and seamless integration. We strictly adhere to IPC/WHMA-A-620 standards, ensuring every assembly meets the highest benchmarks for quality, safety, and performance. Whether you need robust solutions for telecommunications, aerospace, automotive, or industrial systems, our assemblies are engineered to excel in even the most challenging environments. By using top-tier materials and employing advanced testing protocols—such as continuity, high-voltage, and environmental stress testing—we ensure full compliance with UL, RoHS, and REACH standards. Our solutions aren’t just about meeting expectations but exceeding them, offering the reliability and durability your projects demand. When performance matters, trust our expertise to deliver excellence every time.
Box Build Assembly Services
We offer comprehensive box build assembly services, handling everything from component assembly and wiring to system integration and final enclosure. Our team ensures that each unit is meticulously
assembled, tested, and ready for deployment. With a focus on quality and precision, our box build solutions are tailored to meet complex requirements and provide a complete, ready-to-use product.
Expert Engineering for High-Performance Applications
Hybrid Assembly
Our Hybrid Assembly Services blend the strengths of SMT and through-hole components, providing robust solutions for industries like aerospace, automotive, industrial, and medical devices. Compliant with IPC-A-610 Class 2 and 3 standards, we ensure exceptional quality, reliability, and longevity.
From low-volume, high-mix to large-scale production, we meet RoHS, REACH, and UL standards. With advanced SMT stencil technology and skilled manual assembly, our hybrid solutions are crafted for environments demanding strong mechanical bonds and top-tier performance.
Tailored Solutions with Unmatched Excellence
Custom Electronics Manufacturing
At SB2P Technologies, we excel in custom electronics manufacturing that brings your unique visions to life, regardless of complexity or industry demands. Our end-to-end services cover everything from PCB design, prototyping, and assembly to complete box build and system integration.
We serve industries such as industrial, aerospace, automotive, and medical devices, leveraging advanced technologies like HDI, rigid-flex, and multi-layer PCB designs. Our commitment to quality is reinforced by adherence to global standards like IPC-A-610 Class 2 & 3, ISO 9001, and RoHS compliance, ensuring that every product meets the highest standards for performance and reliability.
By integrating modern techniques like DFM (Design for Manufacturing), DFT (Design for Testability), and DFx, we streamline production, reduce costs, and maximize product functionality. Whether you need fast prototyping or high-volume production, we deliver innovative, high-performance solutions that exceed expectations, ensuring seamless results every time.
Fast-Tracking Your Ideas to Reality
Rapid Prototyping
At SB2P Technologies, we specialize in rapid prototyping, quickly transforming your concepts into functional prototypes for testing, validation, and design optimization. Our agile process accelerates the development cycle, enabling you to refine your designs early and ensure performance standards are met. Using the latest tools and technologies, we deliver high-quality prototypes with precision, adhering to industry-leading standards like IPC. This allows you to confidently move from idea to production, reducing time-to-market and enhancing product success.
Seamless Integration, Superior Performance
Electromechanical Assembly
We excel in electromechanical assembly, expertly integrating electrical components with mechanical systems to create reliable, high-performance products. Our skilled team ensures flawless assembly of wiring, PCBs, enclosures, and other critical elements, all while adhering to the highest quality standards. Leveraging advanced techniques and industry certifications such as IPC, we deliver precision-engineered assemblies that enhance functionality, durability, and safety. Whether for automotive, industrial, or consumer electronics, we provide custom solutions that foster innovation and ensure optimal product performance. From concept to completion, we focus on delivering reliable and high-quality assemblies tailored to meet your specific requirements.
